Two Top Choice 3/4 in. x 4 ft. x 8 ft. BC Pine Plywood Sheets
Forms the flat sleeping surface and drawer fronts for a strong, customizable base.
These sanded BC pine plywood sheets (0.75" thick) are Home Depot staples for van platforms. Cut one to 72x52" for the bed top, the other for drawer sides/fronts. Sturdy enough for 400lbs dynamic load.
Fits budget perfectly – cheaper sanded pine vs. birch ($80/sheet) but paints well, resists splitting better than particleboard. Ideal for no-frills durability; lasts 3+ years with care.
Value king: $54/sheet vs. $100+ pre-cut kits that lack storage flexibility.
Pros
- +3/4" thickness handles van vibrations/weight
- +Sanded finish easy to paint/seal
- +Cuts cleanly with circular saw
- +Affordable bulk strength
- +Widely available locally
Cons
- -Requires cutting/measuring
- -Heavy to transport solo (~70lbs/sheet)
- -Not pre-finished (needs sanding)
- -Pine scent fades slowly
Upgrade Option: Birch Plywood Sheets ($160 total) - smoother finish, lighter, premium look.
Budget Alternative: 1/2 in. Underlayment Plywood ($70 total) - risks sagging under heavy use.
